HIRVA
Consulting

Automation that earns its keep.

Measured in hours reclaimed and errors erased — not slide decks.

01

Workflow Automation & AI Agents

Agents that take over repetitive shop-floor and back-office tasks — running 24/7, without complaints.

02

Data Pipeline Engineering

Your operational data — ingested, validated, and landed clean in your ERP and reports.

03

Custom SaaS Development

Purpose-built browser tools your team actually wants to use.

04

System Design & Development

Control architecture, sequences and specs — engineered remotely and handed over as a build-ready package for your team or integrator.

05

Process Simulation & Optimization

Model the line before you touch it. Prove ROI before you spend it.

06

Automation Audits & Advisory

A P.Eng-led, honest map of where automation pays off first.

Two audiences, one platform

Built for the people who run the floor — and the people who engineer it.

Dollars saved or system reliability — we speak your language.

For Owners & Plant Managers

The Strategic Pathway

  • Labor hours reclaimed on the shop floor
  • Manual error rates driven toward zero
  • Direct, measurable return on investment
  • Faster month-end with automated reporting

For Engineers & Operations

The Technical Pathway

  • Clean integrations with ERP, SCADA & databases
  • API latency, fail-safes & data security by design
  • Auditable pipelines with execution tracing
  • Architecture overviews before a line is shipped
The HIRVA method

From chaos to compounding returns — in four steps.

A clear, engineer-led path. No black boxes, no surprises.

01

Assess

We map your process and pinpoint exactly where time and money leak — the constraints worth simulating before you spend a dollar automating.

02

Architect

You get a clear, engineer-built plan: what to automate first, the integrations involved, and the projected ROI — before any code ships.

03

Automate

We build and integrate the AI agents, pipelines and apps — with fail-safes, security and auditable logging by design.

04

Amplify

We measure hours reclaimed and errors removed, then expand automation to the next bottleneck. Compounding returns.

What automation can do

The numbers that move the needle.

Typical potential from automating manual manufacturing workflows. Your exact figures come from a HIRVA assessment.

0%

Less manual data entry

Typical for automatable workflows

0–70%

Lower automation/API cost

Via caching & smart model routing

0

Manual errors targeted

Validation built into every pipeline

0/7

Pipelines that never sleep

Automations run around the clock

ROI calculator

What is your bottleneck costing you?

Every hour the line runs below its potential is margin you never bill. Size it here — then find the real constraint in SimNode.

90 /hr
80 hrs

≈ 2 shifts

$10/unit

Margin locked in the bottleneck / year

$432,000

Units left on the table / year

43,200 units

Assumes relieving the primary bottleneck recovers ~12% throughput across 50 production weeks — the conservative end of what line optimization returns. Your real number comes from simulating your actual line.